World-Class Manufacturing Infrastructure
Discover the facilities, technology, and systems that power our denim production excellence.
State-of-the-Art Production Hub
Our 30,000m² manufacturing complex houses 8 advanced production lines, a dedicated wash development center, and comprehensive quality testing laboratories. Equipped with the latest machinery from Germany, Japan, and Italy, we deliver consistent quality at scale.
- 8 production lines with 1,500+ skilled workers
- Monthly capacity: 800,000+ pairs
- Dedicated sample room with 50 sample makers
- In-house laundry facility with 30+ washing machines
Production Capabilities
A comprehensive overview of our manufacturing strengths and technical capabilities.
Fabric Sourcing & Development
Partnerships with 50+ fabric mills. Access to premium indigo, black, and specialty denim from 4oz to 14oz. Custom fabric development available.
Precision Cutting
Automatic and manual cutting with CAD/CAM systems. Marker efficiency optimization for minimal fabric waste. Multi-layer cutting capability.
Advanced Sewing
800+ sewing machines including chain stitch, flatlock, and bar tack. Specialized machines for pockets, waistbands, and hemming.
Wash Development
In-house laundry with stone wash, enzyme wash, acid wash, bleach, resin, and laser technologies. 200+ proven wash recipes.
Quality Testing Lab
Comprehensive testing for colorfastness, tensile strength, seam strength, pH value, shrinkage, and azo dye compliance.
Packaging & Logistics
Custom packaging solutions, barcoding, and labeling. FOB, CIF, and DDP shipping terms. Experienced in shipping to 50+ countries.
Advanced Machinery & Technology
Automated Sewing Lines
800+ machines from Juki, Brother, and Pegasus for precision stitching
In-House Laundry
30+ washing machines, laser equipment, and ozone treatment systems
CAD/CAM Cutting
Digital pattern making with automatic cutting for precision and efficiency
Quality Testing Lab
James Heal testing equipment for comprehensive quality assurance
Design & Development
Dedicated R&D center with 3D prototyping and trend forecasting
Packaging Center
Custom packaging, labeling, and logistics for global distribution
Committed to Sustainable Manufacturing
We believe great denim shouldn’t come at the planet’s expense. Our sustainability initiatives are integrated into every stage of production.
Water Recycling
Our closed-loop water recycling system reduces water consumption by 40%. Every liter is treated and reused, minimizing waste discharge.
Energy Efficiency
Solar panels on our factory roof generate 30% of our energy. LED lighting and efficient machinery further reduce our carbon footprint.
Eco-Friendly Materials
Organic cotton, recycled denim, and GOTS-certified fabrics. We’re expanding our sustainable material options every season.
Laser Technology
Laser replacing chemical and hand-sanding processes eliminates hazardous dust and reduces chemical usage by up to 60%.
Ozone Washing
Ozone technology reduces water and chemical usage in the washing process while achieving superior bleaching effects.
Zero-Waste Target
Fabric scraps recycled into insulation, denim waste upcycled into accessories. Our 2030 goal: zero waste to landfill.
End-to-End Supply Chain Solutions
From raw material to your warehouse — our integrated supply chain ensures quality and efficiency at every step.
Sourcing
Premium fabrics from certified mills worldwide
Design
Pattern making, sampling, and wash development
Production
Cutting, sewing, washing, and finishing
QC & Testing
Multi-stage inspection and lab testing
Delivery
Global logistics with real-time tracking
Schedule a Factory Visit
We welcome factory visits and audits. See our facilities firsthand and meet the team behind your products.